How much does it cost to replace a 60,000 BTU Furnace? A 60,000 BTU Furnace replacement typically costs $3,575 – $4,825 installed nationally at standard efficiency. High-cost metros and premium equipment run higher; the low-cost South runs below. The calculator below is pre-set to a 60,000 BTU Furnace — adjust efficiency, add-ons and region for your exact estimate.
💵 What Will a New HVAC System Cost?
Estimate the installed replacement cost of a new central AC, heat pump, gas furnace, full system, or mini-split in the US. Adjust for size, efficiency, add-ons (ductwork, removal, permits) and your region to get a realistic price range — before you call a contractor.
🛠️1. System Type
Pick the system you are replacing. "AC + Furnace" is a full split-system swap (both units at once).
📏2. System Size
Range: 1.5 – 5 Tons (cooling). A typical home is 2–3.5 tons.
⚡3. Efficiency Tier
Higher efficiency (SEER2 / AFUE) costs more up front but lowers running bills. Premium tiers are usually variable-speed / inverter.
📍4. Region
Labor rates vary a lot by metro. This scales the estimate to your area; pick National for a baseline.
➕Add-ons & extras (ductwork, removal, permits) — optional
60,000 BTU Furnace Replacement Cost by Region
The same 60,000 BTU Furnace system costs more in high-labor metros. Typical installed ranges at standard efficiency:
| Region | Estimated Cost (installed) |
|---|---|
| Low-cost (much of the South) | $3,225 – $4,350 |
| US National Average | $3,575 – $4,825 |
| High-cost metro (SF, NYC, Boston) | $4,650 – $6,275 |
What Drives the Cost of a 60,000 BTU Furnace
For a fixed 60,000 BTU Furnace system, the price still moves with efficiency tier (standard vs high-efficiency vs premium variable-speed), add-ons (new ductwork, removal, electrical, line set, permits, thermostat), equipment brand, and your local labor rates. Right-sizing matters too — an oversized system costs more and performs worse, so confirm the size with our AC Tonnage Calculator or Furnace Size Calculator before buying. Add your specifics in the calculator above, then get three written quotes.
Frequently Asked Questions
How much does a 60,000 BTU Furnace cost to replace? Nationally, about $3,575 to $4,825 installed at standard efficiency. High-cost metros can reach $6,275, while low-cost areas can start near $3,225.
Does a 60,000 BTU Furnace cost more with high efficiency? Yes — a high-efficiency or variable-speed 60,000 BTU Furnace adds roughly 20–45% to the equipment cost, but lowers energy bills and may qualify for rebates or tax credits.
What size system do I actually need? Size depends on your home’s area, climate and insulation, not just square footage. Use our sizing calculators to confirm before you price a 60,000 BTU Furnace — an oversized unit wastes money and short-cycles.
Not certain it needs replacing? Work through the fault diagnosis guide first.
Estimates vary by contractor. Compare free quotes from licensed local pros before you commit. Request a quote →
High-efficiency systems may qualify for utility rebates and federal or state incentives. Find current programs at ENERGY STAR & DSIRE.
Figures are reviewed by the Refcon HVAC engineering team using U.S. DOE, ENERGY STAR & ACCA Manual J data. Estimates only — confirm with a licensed pro.